HIGH SPEED BCS MACHINE
Automatic OPP Woven Composite Bag Cutting and Sewing Machine
1.1 Operating Conditions
– Ambient Temperature: 0°C–40°C
– Location: Indoor use only
Key Technical Parameters
|
No. |
Item |
Unit |
Parameter |
Remarks |
|
1 |
Operating Speed |
Bag/min |
40-80 |
Based on 400mm bag length; dependent on speed of sewing machine speed |
|
2 |
Bag Width |
Mm |
200-550/650 |
|
|
3 |
Bag Length |
Mm |
300-1080/1260 |
|
|
4 |
Cutting Precision |
Mm |
±1 |
Color mark tracking |
|
5 |
Material Spec. |
Mm |
φ1200×600 |
max |
|
6 |
Power consumption |
KW |
5/6 |
Running power: 3.5 kW |
|
7 |
Weight |
T |
2.2 |
|
|
8 |
Dimensions |
M |
4.3×5.5×1.4 4.3×5.6×1.4 |
L x W x H |
Automatic OPP
- Peripheral Requirements
- Power Supply: AC380V±10%/3P/50Hz, neutral wire,
- Installed Capacity: 6 kW
- Air Supply: Pressure ≥0.6 MPa
Equipment Overview
- Summary
This machine is designed for producing OPP color-printed woven composite bags.
- Features:
- Fully Automated PLC Control: Touchscreen operation, servo-driven
- Hot Cutting: Anti-stick bag opening mechanism. Imported heat-resistant blades ensure smoke-free, eco-friendly operation (patented).
- Cold Cutting: Low operational cost with easy blade
- Automated Functions: Auto-feeding, edge correction, color mark alignment, handle hole punching, counting, batch delivery, thread break alarm, and fault detection.
- Compatibility: Suitable for fertilizer bags, rice bags, flour bags, putty powder bags, single/double-sided OPP composite bags, and laminated bags.
- Optional: Dual-purpose sewing for open/closed
Component Specifications
- Electrical Components
|
No. |
Components |
Model |
Brand/Origin |
|
1 |
Inverter |
TC300 (5 units) |
BEST |
|
2 |
HMI |
SA2070-30ST |
Taiwan Pantron |
|
3 |
PLC(CPU) |
H2U-3232MT |
Inovance |
|
4 |
Servo System |
3KW |
Mige |
|
5 |
Color Mark Sensor |
LX Series |
Panasonic (Japan) |
|
6 |
Photoelectric Switch |
QL-05N |
Taiwan Yangming |
|
7 |
Contactor |
CJX2-4011 |
Renmin |
|
8 |
Relay |
MY4N-GS |
Omron |
|
9 |
Proximity Sensor |
LJ12A3 |
OMDFON |
|
10 |
Thread Cutting Cylinder |
MAL-25X25 |
Yenor |
Control Instruments
|
Name |
Model |
Manufacturer |
|
Temperature Controller |
Inverter |
Yatai |
- Compressed Air Requirements
- Air pressure: 6 MPa, 0.5 m³/min (user-provided).
- Hydraulic System
- Hydraulic oil: N46 high-grade anti-wear oil (user-provided).
- Operating temperature: 10°C–80°C.
- Cleanliness: NAS Class
- Surface Finish: Off-white textured
2. Scope of Supply:
|
No. |
Item |
Unit |
Qty |
Remarks |
|
1 |
Unwinding Unit |
Set |
1 |
With edge correction |
|
2 |
Cutting Unit |
Set |
1 |
Photoelectric color control |
|
3 |
Collection Table |
Set |
1 |
|
|
4 |
Control Cabinet |
Set |
1 |
|
Inspection Criteria:
- Bag Width: 200–550/650 ++++
- Bag Length: 300–1080/1260 mm (±1 mm).
- Production Capacity: 45–60 bags/min (based on sewing machine speed).
- Equipment Configuration List:
|
No. |
Section |
Component |
Model |
Qty |
Manufacturer |
Remarks |
|
1 |
Un winding |
Unwinding Frame |
500/600 |
1 |
|
Auto edge correction and feeding system reduces labor intensity. |
|
Edge Correction Motor |
110TDY11 5 |
1 |
|
|
||
|
Inflatable Shaft |
500/600 |
1 |
|
|
||
|
Magnetic Powder Brake |
SK2-3 |
2 |
|
|
||
|
Conveyor Motor |
YE2-90L-6 |
1 |
|
|
||
|
Opti onal |
Punching /Handle |
Cylinder |
SDA63X15 -B |
2 |
|
Integratedpunching/handle system reduces labor. |
|
2 |
Cutting Section |
Servo Motor |
3KW |
1 |
|
Servo-driven cutting ensures stability for diverse materials. |
|
Cutting Motor |
0.75KW |
1 |
|
|||
|
Hot Cutting Blade |
620/720m m |
1 |
In-house |
|||
|
Cold Cutting Blade |
620/720m m |
1 |
In-house |
|||
|
3 |
Folding & sewing |
Sewing Machine |
GK20-DN- 2S |
1 |
Shangpeng |
Equipped with folding guide |
|
Conveyor Motor |
|
1 |
Volsen |
|||
|
Folding Guide |
|
1 |
In-house |
|||
|
Thread Cutting Mechanism |
|
1 |
In-house |
|||
|
Speed Adjustment Motor |
YE27124 |
|
|
|||
|
4 |
Collection Table |
Lifting Cylinder |
SC50*65 |
1 |
Yenor |
Adjustable output for continuous or preset batch collection. |
|
Conveyor Motor |
90YSI120 W-4 |
1 |
|