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JUTE FABRIC CALENDERING PROCESS

JUTE FABRIC CALENDERING PROCESS CUM REWINDING MACHINE

JUTE FABRIC CALENDERING PROCESS

                          Technical  Specification                                                                                                                    

PNEUMATIC OPERATED UNWINDING UNIT

  • Fabricated Steel Tube “C” Type Pneumatic Air Pressurized Tank.
  • With One Side Pneumatic Brake With Manual Operating Control Panel.
  • And 75mm X 75mm Unwind Roll Steel Tube Holding Arrangement.
  • Other Side 250mm Sliding Adjustment Threw Pneumatic Cylinder With Manual Operating Control Panel.
  • Unwind Roll Holding Bottom Structure Fabricated Threw M.S. Plate And C Type Channel Structure.
  • NIP Roll Sliding Assembly Unit.
  • With Fabricated Structure, Flange Pedestal – Sliding Pedestal
  • 80mm Bore X 100mm Stroke Pneumatic Cylinder With Manual Operating Controlling Panel.
  • 200mm X 130’’ Hard chrome Plated Micro Balanced Steel Roll.
  • S 200mm X 130’’ Rubber Roll.
  • 5 H.P. A.C. Motor Gear Box Transmission With Chain Sprocket Drive.
  • Dancer Roll Assembly Unit.
  • Fabricated C Channel Structure.
  • 150mm X 130’’ Hard-Chrome Plated Steel Rollers.
  • 150mm X 130’’ Hard-Chrome Plated Steel Roll 1-Nos. For Speed Adjusting Attached With Chain Sprockets        Both Side Connected With Shaft.
  • Attached Endless Port For Speed Adjustment.
  • Limit switch at both end top and bottom
  • INSPECTION TABLE UNIT
  • “C” Channel Fabricated Structure. From 4×2 channel with angle structure
  • 150mm X 130’’ Hard-Chrome Plated Steel Guide Rolls.
  • Inspection TABLE Board With Formica sheet
  • For Inspection Standing Table Arrangement. ( with Aluminum checker plate )
  • With Machine Controlling Electric Remote Panel. ( with control push indicator )
  • DUST VACCUME COLLETOR WITH ATTACHED BRUSHING ROLL DEVICE.
  • 5 H.P. Blower.
  • Dust Collecting Vacuum Fabricated Tunnel For Web Top-Bottom Side.
  • 200mm Dia. X 130’’ Length Brush Roll.
  • Brush Roll Mounting Bearing Pedestal.
  • C – Channel Fabricated Structure For Brush Roll Device Bottom Mounting.
  • 5 H.P. Motor For Brush Roll Rotation.
  • CENTRE CLOTH GUIDER UNIT WITH DANCER ROLL ASSEMBLY UNIT.
  • 150mm D. X 130’’ Length Hard-Chrome Plated Steel Guide Rolls.
  • With 10-Pcs. Bearing Brackets.
  • C – Channel Fabricated Heavy Duty Structure.
  • 150mm X 130’’ Hard-Chrome Plated Steel Roll 1-Nos. For Speed Adjusting Attached With Chain Sprockets Both Side Connected With Shaft.
  • Attached Endless Port For Speed Adjustment.
  • Pneumatic Cloth Guider With Adjusting Frame.
  • REWIND UNIT
  • Heavy Duty Movable Rewind Structure With Top -Bottom Frame.
  • 65mm Linear Reel 4 – Pcs. With Linear Bearing Block 65mm 4 – Pcs. For Easy And Smooth Movement.
  • 350mm Dia. X 130’’ Length Steel Roll For Surface Rewinding Main Function. 2-Nos.
  • With 4 – Pcs. Bearing Brackets.
  • 150mm X 130’’ Hard-Chrome Plated Steel Guide Rolls.
  • 25mm Thickness. X 400mm Width. X 1000mm L. M.S. plate For Main Surface Roll Mounting.
  • Bearing Sliding Rail.
  • Pressure Roll Guide Bar.
  • Rewind Roll Holding Bearing Housing.
  • Bearing Roller For Sliding Supporting.
  • Pressure Roll Supporting Plate.
  • I. Supporting Wall Brackets.
  • C – Channel Fabricated Top Structure.
  • 63mm Bore X 900mm Stoke Centre Shaft Cylinder.
  • 63mm Bore X 1600mm Stroke Pneumatic Cylinder For Pressure Roll.
  • 63mm Bore X 400mm Stroke Core Holding Cylinder.
  • And 63mm Bore X 100mm Stroke Opposite Side For Rewind Core Holding.
  • Pneumatic Functions Operating Control Panel.
  • 75mm And 100mm Paper Core Holding Arrangement. Also provision of 95 x 95
  • 15 H.P. A.C. Motor Gear Box Attached With Chain Coupler.
  • Motor Gear Box To Drive Main Drum Rollers Threw Chain Coupler And Other Side Drive Between Two Rollers Threw Gear.
  • 4 pneumatic system with structure
  • REWINDING ROLL UNLOADING HYDRAULIC SYSTEM.                                    
  • 2 H.P. Hydraulic Power Unit.
  • Manual Push Button Operated.
  • Hydraulic Cylinders As Per Required Load Capacity. 2-Pcs.
  • Fabricated Heavy Duty Leaver 2-Pcs. With Supporting Pin And Tie-Bar Rod.
  • Hydraulic Fittings, Hose Pipe And M.S. Hydraulic Pipe As Per Required.
  • Hydraulic Cylinder Rod End.(Self Aligning Ball joints).
  • Cylinder Mounting Support Pin. 2-Pcs.

 

  • SYNCHRONIZED A.C. DRIVE CONTROLL PANEL
  • Nip Roll 5 H.P. A.C. Drive (SIEMENS).
  • 30 H.P. A.C. Drive For Calendar Unit.
  • Rewind 15 H.P. A.C. Drive (SIEMENS).
  • Input Brushing Device Controlling Contactor And Overload Safety Features.
  • 5 H.P. Dust Vacuum Collector Blower Operating Contactor And Overload Relay With MCB.
  • Machine Operating Remote Control Box Facility Over Inspection And Rewind Unit.
  • All Components In Control Panel Like Push Buttons, Contactors, MCB, Relay etc. Are Schneider Make.
  • And Motor Controlling Drive From SIEMENS Make.