JUTE FABRIC CALENDERING PROCESS
JUTE FABRIC CALENDERING PROCESS CUM REWINDING MACHINE
JUTE FABRIC CALENDERING PROCESS



Technical Specification
PNEUMATIC OPERATED UNWINDING UNIT
- Fabricated Steel Tube “C” Type Pneumatic Air Pressurized Tank.
- With One Side Pneumatic Brake With Manual Operating Control Panel.
- And 75mm X 75mm Unwind Roll Steel Tube Holding Arrangement.
- Other Side 250mm Sliding Adjustment Threw Pneumatic Cylinder With Manual Operating Control Panel.
- Unwind Roll Holding Bottom Structure Fabricated Threw M.S. Plate And C Type Channel Structure.
- NIP Roll Sliding Assembly Unit.
- With Fabricated Structure, Flange Pedestal – Sliding Pedestal
- 80mm Bore X 100mm Stroke Pneumatic Cylinder With Manual Operating Controlling Panel.
- 200mm X 130’’ Hard chrome Plated Micro Balanced Steel Roll.
- S 200mm X 130’’ Rubber Roll.
- 5 H.P. A.C. Motor Gear Box Transmission With Chain Sprocket Drive.
- Dancer Roll Assembly Unit.
- Fabricated C Channel Structure.
- 150mm X 130’’ Hard-Chrome Plated Steel Rollers.
- 150mm X 130’’ Hard-Chrome Plated Steel Roll 1-Nos. For Speed Adjusting Attached With Chain Sprockets Both Side Connected With Shaft.
- Attached Endless Port For Speed Adjustment.
- Limit switch at both end top and bottom
- INSPECTION TABLE UNIT
- “C” Channel Fabricated Structure. From 4×2 channel with angle structure
- 150mm X 130’’ Hard-Chrome Plated Steel Guide Rolls.
- Inspection TABLE Board With Formica sheet
- For Inspection Standing Table Arrangement. ( with Aluminum checker plate )
- With Machine Controlling Electric Remote Panel. ( with control push indicator )
- DUST VACCUME COLLETOR WITH ATTACHED BRUSHING ROLL DEVICE.
- 5 H.P. Blower.
- Dust Collecting Vacuum Fabricated Tunnel For Web Top-Bottom Side.
- 200mm Dia. X 130’’ Length Brush Roll.
- Brush Roll Mounting Bearing Pedestal.
- C – Channel Fabricated Structure For Brush Roll Device Bottom Mounting.
- 5 H.P. Motor For Brush Roll Rotation.
- CENTRE CLOTH GUIDER UNIT WITH DANCER ROLL ASSEMBLY UNIT.
- 150mm D. X 130’’ Length Hard-Chrome Plated Steel Guide Rolls.
- With 10-Pcs. Bearing Brackets.
- C – Channel Fabricated Heavy Duty Structure.
- 150mm X 130’’ Hard-Chrome Plated Steel Roll 1-Nos. For Speed Adjusting Attached With Chain Sprockets Both Side Connected With Shaft.
- Attached Endless Port For Speed Adjustment.
- Pneumatic Cloth Guider With Adjusting Frame.
- REWIND UNIT
- Heavy Duty Movable Rewind Structure With Top -Bottom Frame.
- 65mm Linear Reel 4 – Pcs. With Linear Bearing Block 65mm 4 – Pcs. For Easy And Smooth Movement.
- 350mm Dia. X 130’’ Length Steel Roll For Surface Rewinding Main Function. 2-Nos.
- With 4 – Pcs. Bearing Brackets.
- 150mm X 130’’ Hard-Chrome Plated Steel Guide Rolls.
- 25mm Thickness. X 400mm Width. X 1000mm L. M.S. plate For Main Surface Roll Mounting.
- Bearing Sliding Rail.
- Pressure Roll Guide Bar.
- Rewind Roll Holding Bearing Housing.
- Bearing Roller For Sliding Supporting.
- Pressure Roll Supporting Plate.
- I. Supporting Wall Brackets.
- C – Channel Fabricated Top Structure.
- 63mm Bore X 900mm Stoke Centre Shaft Cylinder.
- 63mm Bore X 1600mm Stroke Pneumatic Cylinder For Pressure Roll.
- 63mm Bore X 400mm Stroke Core Holding Cylinder.
- And 63mm Bore X 100mm Stroke Opposite Side For Rewind Core Holding.
- Pneumatic Functions Operating Control Panel.
- 75mm And 100mm Paper Core Holding Arrangement. Also provision of 95 x 95
- 15 H.P. A.C. Motor Gear Box Attached With Chain Coupler.
- Motor Gear Box To Drive Main Drum Rollers Threw Chain Coupler And Other Side Drive Between Two Rollers Threw Gear.
- 4 pneumatic system with structure
- REWINDING ROLL UNLOADING HYDRAULIC SYSTEM.
- 2 H.P. Hydraulic Power Unit.
- Manual Push Button Operated.
- Hydraulic Cylinders As Per Required Load Capacity. 2-Pcs.
- Fabricated Heavy Duty Leaver 2-Pcs. With Supporting Pin And Tie-Bar Rod.
- Hydraulic Fittings, Hose Pipe And M.S. Hydraulic Pipe As Per Required.
- Hydraulic Cylinder Rod End.(Self Aligning Ball joints).
- Cylinder Mounting Support Pin. 2-Pcs.
- SYNCHRONIZED A.C. DRIVE CONTROLL PANEL
- Nip Roll 5 H.P. A.C. Drive (SIEMENS).
- 30 H.P. A.C. Drive For Calendar Unit.
- Rewind 15 H.P. A.C. Drive (SIEMENS).
- Input Brushing Device Controlling Contactor And Overload Safety Features.
- 5 H.P. Dust Vacuum Collector Blower Operating Contactor And Overload Relay With MCB.
- Machine Operating Remote Control Box Facility Over Inspection And Rewind Unit.
- All Components In Control Panel Like Push Buttons, Contactors, MCB, Relay etc. Are Schneider Make.
- And Motor Controlling Drive From SIEMENS Make.